SKU: 50652439089

AIRTEC 60MM CORE RS500-STYLE INTERCOOLER UPGRADE FOR 3-DOOR AND SAPPHIRE COSWORTH

Sale price$215.10 Regular price$239.00
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Ships within 48 hours · Estimated delivery Jul 22 - Jul 27

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Description

AIRTEC 60MM CORE RS500-STYLE INTERCOOLER UPGRADE FOR 3-DOOR AND SAPPHIRE COSWORTHPlease note: This will NOT fit the Escort Cosworth TECHNICAL DATA As part of our expanding Sierra Cosworth product range, AIRTEC Motorsport is proud to launch our intercooler upgrade suitable for track or fast road use. This full size RS500 style intercooler is suitable for the 3 door Sierra as well as the 2wd and 4wd Sapphire Cosworths, with the 60mm core ideal for all models up to Stage 3 (400bhp) cars. In order to ensure there is no noticeable loss

Please note: This will NOT fit the Escort Cosworth

TECHNICAL DATA


As part of our expanding Sierra Cosworth product range, AIRTEC Motorsport is proud to launch our intercooler upgrade suitable for track or fast road use.

This full size RS500-style intercooler is suitable for the 3-door Sierra as well as the 2wd and 4wd Sapphire Cosworths, with the 60mm core ideal for all models up to Stage 3 (400bhp) cars.

In order to ensure there is no noticeable loss in performance during extended periods of hard driving, we have developed a larger, freer-flowing intercooler that is a direct replacement for the smaller and more restrictive OEM item.

Our solution to increasing the intercooler’s size and performance within the confines of the limited space behind the bumper is based upon a high flow, single pass core with a huge 60mm depth. This offers a massive increase in overall capacity in comparison to the original intercooler, as well as a significant increase in frontal area over standard, which allows it to make the most of the air flow provided.

Together with our high-flow, moulded one-piece cast end tanks to ensure flow is directed correctly and efficiently, the AIRTEC Motorsport intercooler offers much greater efficiency and volume over standard.

The kit fits neatly behind the original bumper and can be reverted back to standard with no issues. It fits the original 60mm inlet and outlet pipes and the comprehensive fitting kit includes all the correct fixtures and fittings. The optional fitting kit includes uprated polyurethane mounting bushes to replace the soft rubber bushes usually used to reduce movement and flex.

The intercooler is available in a Pro-Series Black or Natural Silver (with or without the AIRTEC logo).

TESTED
Voted ‘Best Buy’ by Fast Ford magazine ‘s intercooler test – issue 275

Standard intercooler:
Temperature in: 129.7 degrees
Temperature out: 49.5 degrees
Overall drop: 80.2 degrees

AIRTEC Motorsport intercooler:
Temperature in: 125.6 degrees
Temperature out: 22.1 degrees
Overall drop: 103.5 degrees

 

Dimensions:
Width: 695mm
Height: 440mm
Depth: 60mm

 

Features:

  • 60mm thick track proven bar and plate core
  • AIRTEC cast end tanks for improved airflow and unbeatable strength
  • Fitting takes less 1-2 hours, comes with fitting instructions
  • 3-year unlimited mileage warranty
  • Available in Pro-Series Satin Black or Natural Silver
  • AIRTEC logo available at no extra charge

 

Please note: This will NOT fit the Escort Cosworth 

 

AIRTEC Part No: ATINTFO1

Shipping Notes
  • Free Standard Shipping on $100+ Orders to the USA.
  • Except Preorder products are shipped in 48 hours.
  • Delivery to the USA:
  1. Standard Shipping : 3-10 business days
  • If time is of the essence, please consider selecting expedited delivery for faster service.
Exchange/Return Notes
  • We offer a 30-day return/exchange service after receiving.
  • Final sale items are not eligible for returns or exchanges.
  • To process your return/exchange, please contact us at [email protected]
  • Please click here for more details>>> Return & Exchange Policy
SKU: 50652439089

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AquaNar
Lake Worth, US
★★★★★ 5
This works
Wow!! I am shocked at how good this works. In addition to the fact that it works, it is Packaged with novice people in mind to get maximum results. This was worthy of before and after pictures; but, starting tge project, honestly didn't think it would result in the way it did.
WAS THIS REVIEW HELPFUL?YesReportShare
Reviewed in the United States on December 22, 2025
R
Verified Purchase
Robert Brice
Whiting, US
★★★★★ 4
Headlight cleaner
Gave as a gift. Haven’t heard anything negative
WAS THIS REVIEW HELPFUL?YesReportShare
Reviewed in the United States on April 9, 2026
K
Verified Purchase
Kathleen Bauer
Chelsea, US
★★★★★ 5
Excellent results
I have an older truck with badly oxidized headlights. I saw this product advertised and decided to give it a try. It was amazing how easy it was to do. 3 step process and the most remarkable results! I had a question regarding the process, called the number on the QR code and spoke to a person! OhJoy! More than helpful, put a whole new meaning to "service after the sale"I highly recommend this product and this company!
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Reviewed in the United States on September 2, 2025
T
Verified Purchase
Thomas Clauser
Lexington, US
★★★★★ 3
Not quite what I expected
Great price but the results, though they did improve the clarity, it was not the full results I HAD EXPECTED.. The foiled packages that had the oxidizer removal and ceramic clear coat were nearly dry when I opened them. They should be made more wet when sealed and possibly better foil paqckaging.
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Reviewed in the United States on March 24, 2026
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Verified Purchase
victor
Port Orchard, US
★★★★★ 1
Ruined my headlights! Big waste of money!
I decided to try this instead of soda bicarbonate and toothpaste to see if if would be oxidation cleared for longer. Big mistake, it made my headlights completely hazed making it even worst. Don’t waste your money on this or anything else. Soda bicarbonate and toothpaste is better and you can seal it with a lacquer or sealer. Big waste of money. Hopeflly I can fix them…😡
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Reviewed in the United States on February 5, 2025

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